A cross-section diagram of a blue and gray CompAir Cyclon SR air compressor, showing the internal components and airflow. The image is an excellent visual aid for demonstrating the principles of Compressed Air Treatment and how the system's internal workings contribute to efficiency and purity.

Maximising Air Purity & Operational Efficiency

At CJS Direct, we provide a comprehensive range of compressed air treatment solutions designed to maximise air purity and optimise operational efficiency. Contaminants like oil, water and particulates are natural by-products of air compression. Left untreated, they can cause product spoilage, equipment corrosion, and safety issues. That’s why effective air treatment is essential for any industrial operation.

CompAir Compressed Air Management Systems

Our SmartAir Master Plus system delivers precise control and exceptional energy-saving potential. This advanced sequencer calculates air demand and selects the optimal combination of compressors, reducing waste while meeting production requirements efficiently. Portable, user-friendly and capable of managing networks of up to 12 compressors, SmartAir ensures your system runs smoothly and economically.

Condensate Treatment

CompAir offers a range of condensate treatment solutions, including CSEP Oil/Water separators, CNNL electronic zero-air-loss condensate drains, CMBL magnetic level-sensed drains, and CSLV/CSLVE energy-saving systems. These high-performance solutions remove condensate safely and efficiently, keeping your compressed air system clean and reliable.

Nitrogen Generators

Our environmentally-friendly nitrogen generators deliver capacities from 1 to 1150 Nm³/hour and purities from 95% to 99.9995%. With robust design, built-in purity analysers, and molecular sieve protection, these generators offer a high flow rate, minimal footprint, and rapid return on investment, typically under 24 months.

Compressed Air Filtration

Comp Air’s filtration range includes the CF-Series, high-temperature and high-pressure filters, and the X-Series water separators. Certified under ISO 12500-1 and compliant with ISO 8573.1:2010, these systems ensure high-quality, clean air. Low differential pressure minimises energy costs while delivering high-performance filtration.

Heat Recovery Systems

Recover and redistribute the heat generated during compression with our heat recovery systems. Whether factory-fitted, retrofitted, or delivered as a standalone energy recovery box, these systems significantly reduce energy consumption and costs.

Benefits of Compressed Air Treatment from CJS Direct

  • Maximised air purity for safe, reliable operations
  • Flexible solutions tailored to your exact requirements
  • Energy-efficient components built into every system
  • Environmentally-friendly operation
  • High-performance and reliable design

Maximising Savings with Air Treatment

Around 94% of the energy used in air compression is converted into heat. With our heat recovery units, you can repurpose this energy to heat your facility or for other processes, cutting costs and reducing your carbon footprint.

Conclusion

A well-designed compressed air treatment system combines advanced technology, energy efficiency, and reliable performance. With sequencers, heat recovery units, and filtration solutions, you can maximise your system’s efficiency and minimise operating costs.

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